The process explained

Classification, Dossiers & Sign-off

What hazardous-area compliance actually involves — the standards, the zones, the dossier and the sign-off — in plain language.

The journey

Five stages to a compliant, defensible plant.

1

Survey

Walk down the plant; find every source that can release flammable gas or combustible dust.

2

Classify

Determine zones and produce classification diagrams to AS/NZS 60079.

3

Design & upgrade

Make the installation match its classification — Ex equipment, wiring and barriers.

4

Inspect

Independent EEHA inspection confirms the installation is compliant.

5

Sign-off

Compile the verification dossier and issue final sign-off.

The standards, in plain terms

AS/NZS 60079 series

The core standard for explosive atmospheres. It defines how areas are classified into zones, what protection techniques equipment must use, and how installations are inspected and maintained. Part 10 covers area classification; Part 14 covers design and installation; Part 17 covers inspection.

EEHA — Electrical Equipment in Hazardous Areas

The competency and practice framework for electrical work in classified areas. An EEHA-competent inspector is qualified to inspect Ex installations and confirm they meet the standard. When your insurer asks who signed off your installation, this is the credential that matters.

IECEx / Ex

The international certification scheme for Ex equipment and personnel. Equipment carrying an Ex marking has been certified for use in a specific type of hazardous atmosphere — and part of our job is confirming the equipment on your site actually matches the zone it sits in.

Understanding zones

A hazardous area is graded by how likely an explosive atmosphere is to be present. For gases and vapours, and separately for combustible dusts:

  • Zone 0 / Zone 20 — explosive atmosphere present continuously or for long periods.
  • Zone 1 / Zone 21 — likely to occur in normal operation.
  • Zone 2 / Zone 22 — not likely in normal operation, and only for short periods if it does.

Each zone dictates what protection level of equipment is acceptable. Get the zone wrong and you either overspend on equipment you don't need — or, far worse, install equipment that can't safely be there.

What's in a verification dossier

The verification dossier is the single record that proves your plant is compliant. We compile and maintain it so you can produce it on demand. It typically contains:

  • Hazardous-area classification diagrams
  • Ex equipment register with datasheets and certificates
  • Design and installation records (AS/NZS 60079.14)
  • Inspection records and non-conformance close-outs (AS/NZS 60079.17)
  • Final sign-off and the ongoing inspection schedule

A dossier is a living document. Every modification, repair and periodic inspection should update it. We can hold and maintain yours as part of an ongoing compliance relationship, so it's always current when an auditor calls.

Not sure where you stand?

Let's build (or refresh) your dossier.

Whether you're starting from nothing or picking up an out-of-date file, we'll get you to a current, defensible compliance position.

Book an assessment 03 548 5871